Role Purpose

To lead Process Engineering and Equipment Maintenance across SMT (Surface Mount Technology) and FATP (Final Assembly, Test & Pack) operations. The role focuses on ensuring process adherence, equipment reliability, high productivity, and continuous improvement in a high-volume EMS manufacturing environment.

Key Responsibilities

1. SMT Process Engineering

• Define, implement, and optimize SMT processes (solder paste printing, pick & place, reflow, AOI)
• Drive first-pass yield improvement, defect reduction, and process capability
• Implement SPC, PFMEA, DOE for process control and improvement
• Ensure line balancing, cycle time optimization, and capacity planning
• Lead troubleshooting of SMT defects (tombstoning, bridging, solder issues, etc.)

2. FATP Operations Management

• Oversee Final Assembly, Testing & Packaging operations
• Ensure smooth integration of PCBs into final products
• Drive functional testing, calibration, burn-in, and quality validation
• Improve assembly efficiency, reduce rework, and enhance product reliability
• Ensure adherence to customer specifications and compliance standards

3. Equipment Maintenance & Reliability

• Ensure high uptime of SMT lines and FATP equipment
• Implement Preventive & Predictive Maintenance (PM/PDM) systems
• Manage installation, commissioning, and upgrades of machines
• Collaborate with OEMs/vendors for troubleshooting and enhancements
• Ensure compliance with safety and regulatory standards

4. New Product Introduction (NPI)

• Lead engineering readiness for new product launches
• Drive process validation, pilot runs, and line qualification
• Work closely with design, quality, and production teams for smooth ramp-up

5. Cross-Functional Collaboration

• Partner with Production, Quality, Supply Chain, and R&D
• Drive adherence to defined processes and quality standards
• Influence stakeholders for productivity and process improvements

6. Team Leadership & Development

• Lead and mentor SMT and FATP engineering teams
• Build technical capability in advanced manufacturing & automation
• Drive performance management and skill development initiatives

7. Data-Driven Improvement

• Monitor KPIs using data analytics and ERP systems (SAP preferred)
• Analyze yield, downtime, defects, and throughput
• Present insights and action plans to senior leadership

8. Documentation & Compliance

• Maintain SOPs, work instructions, and engineering change management
• Ensure compliance with ISO 9001, ISO 14001, TPM standards

9. Cost & Efficiency Optimization

• Drive cost reduction through process improvements and waste elimination
• Improve cycle time, OEE, and overall productivity
• Manage engineering budgets and resource allocation

Qualifications

• B.E./B.Tech in Mechanical / Electrical / Electronics
• Master’s in Engineering / Operations Management (preferred)

Experience

• 15–20 years in EMS / electronics manufacturing
• Mandatory hands-on experience in SMT & FATP operations
• Exposure to high-volume, automated manufacturing environments

Skills & Competencies

• Strong expertise in SMT processes & FATP operations
• Knowledge of automation, robotics, and Industry 4.0 practices
• Hands-on with SPC, PFMEA, DOE, root cause analysis tools
• Strong problem-solving and analytical skills
• ERP knowledge (SAP preferred)
• Leadership, stakeholder management, and communication skills

Certifications (Preferred)

• Lean Six Sigma (Green/Black Belt)
• TPM Certification
• ISO 9001 / ISO 14001

Key Performance Indicators (KPIs)

• SMT & FATP equipment uptime (OEE)
• First Pass Yield (FPY) & defect reduction
• Cycle time and throughput improvement
• NPI success and ramp-up efficiency
• Compliance & audit performance
• Team productivity and retention

Note

• Role excludes Industrial Engineering
• Strong preference for candidates with end-to-end EMS exposure (SMT to FATP)